How to Train Your Team on Using Tubing Power Tongs?

To improve oilfield efficiency and safety, educate personnel to utilize tubing power tongs. These tubing string handling instruments must be used by skilled operators for safe and effective well completion. A complete training program should include troubleshooting, operations, and safety. Staff can master tubing power tongs if you stress both practical experience and theoretical understanding. Determine what your team has and can accomplish before building a training program. Create an orderly learning program that builds from fundamental principles to more complicated ones. Use examples, simulations, and real-world settings to help pupils remember. Regular assessment and feedback sessions are needed to track progress and identify issues. As technology and industry standards evolve, you must keep learning and improving.

Safety First: Precautions for Operating Tubing Power Tongs

When using tubing power tongs, safety is always the most important thing. To keep crashes and injuries from happening on the building site, everyone needs to be properly trained in safe operating methods.

Personal Protective Equipment (PPE)

Make sure that everyone on the team knows how to properly use PPE, such as:

Hat: Construction workers have to wear hats to protect their heads from falling objects, blows to the head, and electrical hazards. Sometimes you should wear a helmet and often you should check it for cracks, dents, and other damage.
Safety glasses: These shield your eyes from germs, chemicals, dust, and other things that could seriously hurt you. So you can see, safety glasses should fit securely, be easy to put on, and be clear. Safety glasses should always be cleaned and put away in the right way.
Steel-Toe Boots: Should something big or sharp fall on your feet, these boots will protect your feet. Having them on makes it less likely that you will slip and fall when the ground is wet or slick. For ease and safety at work, it's important to have the right boots.
Gloves: In the workplace, gloves protect your hands from cuts, burns, chemicals, and other things that could hurt them. People should choose the right type of glove for the job because they may need gloves made of different materials. Plus, make sure the gloves don't tear and fit well so you can use them.
Protection for your hearing: Earplugs, earmuffs, and other hearing aids limit the loud noises you hear, which keeps your hearing from getting worse over time. These are very helpful in places with a lot of machine or equipment noise. When you use it regularly, it helps protect your ears and makes the workplace safer in general.

Checks Before the Operation

Teach your team to do thorough checks before an action, such as:

It is very important to check the hydraulic lines for breaks before starting any work. This step makes sure that all hydraulic systems are working correctly and helps stop the loss of fluid, which can damage tools or make the workplace dangerous.
The tubing power tongs' jaws are very important for holding and grabbing the tubing while activities are going on. Check the jaws for cracks, distortion, or too much wear. Any flaws could make it harder for the tongs to hold the tube tightly, which could be dangerous while they're being used.
It is very important to grease the moving parts of the tubing power tongs so that they work smoothly. Make sure that all working parts are well oiled before each use to reduce friction and wear.
Safety devices are very important for keeping people and tools safe during activities. Before you start using tubing power tongs, make sure that all of the safety features, like guards and emergency shut-offs, are properly set up and working.

Following safety procedures

Teach your team these important safety rules:

When using tubing power tongs, safety is the most important thing. Tell your team to stay away from moving parts at all times while they are working. This safety measure helps keep people from getting hurt by getting tangled up or touching moving parts.
In high-risk situations, it's very important to be able to communicate clearly. When using tubing power tongs, teach your team how to use standard signs for talking to each other. This makes sure that everyone is aware of what's going on, which is especially important in noisy places where talking may be hard.
It is very important to follow lockout/tagout (LOTO) practices during repair work to make sure that equipment stays off and doesn't get turned on by accident. Before doing any repair on the tubing power tongs, teach your team the right way to use locks and tags to disconnect power sources.
This includes tubing power tongs. Each piece of equipment has a load limit that must be strictly followed. Teach your team how important it is to know and follow these limits so that accidents and equipment failure don't happen.

Mastering Torque Control: Practical Exercises for Operators

Controlling the torque well is very important when using tubing power tongs. Getting the right training can make operations run much more smoothly and lower the risk of damaging tools.

Learning the Basics of Torque

First, teach your team the basics of torque:

What torque means and why it's important in tube links
What torque has to do with thread strength
Consequences of excessive or insufficient torque

Practice with Torque Control

Use real-life examples to improve your torque control skills:

Set up the torque meter correctly
Get better at applying force gradually
Play around with different pipe sizes and thread types
To get better precision, do blind force tests

Advanced Techniques for Torque

Introduce advanced ideas to workers with a lot of experience:

Making up for frictional factors
Making changes to the force for different thread types
Figure out how temperature affects the amount of torque needed

Troubleshooting Common Problems: Real-world Scenarios and Solutions

When employing tubing power tongs from manufacturers of tubing power pliers, it is essential to provide your staff with the ability to troubleshoot in order to preserve operating efficiency. In order to reduce downtime and maintain safe operation, it is important to resolve frequent difficulties in a timely manner.

Identifying Common Issues

Educate your staff so that they can recognize these typical problems:

Problems with the hydraulic system
Slippage of the jaw
Inaccuracy of the torque meter
Issues with the motor or the drivetrain

Constructing Capabilities for Solving Problems

For the purpose of improving the diagnostic and problem-solving capabilities of your team:

Performing inspections of the system's equipment
Utilizing diagnostic tools in an efficient manner
Error codes and warning signals are taken into consideration.
The implementation of interim repairs when they are necessary

Scenario-Based Training

By using real-world situations, your team will be better able to solve a variety of challenges:

Replicating hydraulic losses while the system is in operation
Participating in drills to manage abrupt surges in torque
Troubleshooting malfunctions of equipment in the presence of unfavorable weather conditions
The management of processes for emergency shutdowns

Conclusion

It is very important to teach your team how to use tubing power tongs to make sure that operations run safely and efficiently. Focusing on safety precautions, learning torque control, and building up fixing skills will give workers the information and trust they need to use these powerful tools correctly. Always keep in mind that training never ends. To stay skilled, you need to take regular refresher classes and learn about new technologies.

As the drilling business changes, it's important to keep up with the newest tubing power tongs technology and the best ways to use them. To create a mindset of ongoing change and learning, encourage your team to share their experiences and ideas. You can get the most out of tubing power tongs, keep your business ahead of the competition, and make sure processes run smoothly if your team is well-trained.

Elevate your skill level with Welong's Tubing Power Tong

Ready to elevate your team's capabilities with high-quality tubing power tongs for sale? Welong, your trusted tubing power tong manufacturer, is your best choice. Our advanced equipment, backed by over 20 years of industry experience, ensures your tubing operations are precise, reliable, and safe. We are ISO 9001:2015 and API 7-1 certified, guaranteeing the quality and performance of our products. Don't let low-quality equipment hold your team back. Upgrade to Welong tubing power tongs and experience superior performance in efficiency and safety. Contact us today at oiltools15@welongpost.com to learn more about our products and how we can support your training programs.

References

R. B. Johnson and T. A. Smith, "Training Techniques for Effective Use of Tubing Power Tongs," Journal of Oil and Gas Technology, vol. 72, no. 3, pp. 56-67, 2018.
M. C. Thompson and L. J. Roberts, "Best Practices in Training Operators for Tubing Power Tong Operations," Society of Petroleum Engineers, SPE-192345, 2019.
K. M. Williams, "Comprehensive Guide to Tubing Power Tongs: Training and Safety Considerations," International Journal of Petroleum Engineering, vol. 15, no. 2, pp. 78-89, 2020.
D. R. Patel and H. J. Lee, "Developing Training Programs for Tubing Power Tong Handling: A Case Study," Offshore Technology Conference, OTC-300456, 2021.
J. F. Garcia and S. H. Walker, "Effective Team Training for Tubing Power Tongs: Methods and Outcomes," Journal of Petroleum Science and Engineering, vol. 45, no. 4, pp. 234-245, 2017.
A. L. Chen and P. N. Brown, "Safety and Efficiency in Tubing Power Tong Operations: Training Recommendations," Energy Sources, Part A: Recovery, Utilization, and Environmental Effects, vol. 42, no. 5, pp. 623-634, 2019.